Each tool is for use on multiple variants of detroit diesel engines. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. A bolt, inserted through a hole in the trs bracket, secures the trs assembly to the gear case. Install the crankshaft timing pin j 45947 into bracket and rotate the engine over by hand until. Remove the front cam cap slide the cam rearward, ubolt the thrust plate, pull it inside the gear housing and change your seals. Also assuming its sohc, and the timing has been set before removal. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear. Need help with your detroit diesel 60 series engine.
The bolts should be tighten by alternating end to end and side to side. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our. With the cam out and the cam gear just laying in there i am always concerned about getting the cam gear off a tooth. Series 60 2002 engines are equipped with a new compact gear train assembly. Seller assumes all responsibility for this listing. I am replacing the camshaft on my 98 series 60 detroit engine serial 06r0357227 truck vin wk950268, i am unable to get any instructions on proper proceduremy guy is a cat mech and not familar with detroit the cam. Starting from the middle of the head, slowly remove each head bolt stud note. This is a direct replacement to part number j35642. Atc j35596 detroit diesel 60 series cam gear lash adjusting tool. How to check the gear train timing without taking the gear. Install three bolts inside camshaft gear cover, hand tighten to prevent seal damage. Easiest way is remove radiator and slide it out, assuming youve removed jake, rocker gear and cam bearings.
We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaft assembly from movement. Remove the five bolts that secure the camshaft drive gear access cover to the gear case. Install the camshaft gear into the camshaft gear cover and lower it as a assembly onto the nose of the camshaft. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removing installing the cam gear retaining bolt without damage. Detroit series 60 in frame rebuild part 4 camshaft removal. Detroit diesel 8929690 camshaft bearing set oem std detroit s60 12l14l sh1986 see more like this 2004 detroit diesel 14. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage.
Remove timing pin from crankshaft and alignment tool from gearcase cover. The oil pan bolt torque specifications, of a series 60 detroit diesel engine, is 40 pounds. Remove the three bolts holding the camshaft gear pilot toolj35906 to the gear case. This tool is to remove the camshaft out of the top while holding the cam gear in place and not messing with timing of engine. This j35596a cam gear lash adjusting tool for 60 series detroit diesel is a heavy duty replacement for the oem version and is made to adjust camshaft idler gear lash.
At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic. Detroit diesel tools, truck tools and diagnostics tags. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. Bosch has new crankshaft and cam tools for detroit diesel engines. Torque camshaft cover bolts to 5666 nm 4448 lbft torque all camshaft cap bolts and stud bolts to 126146 nm 93108 lbft. Check out 53 detroit series 60 camshaft parts for sale. Boltflywheel housing to gov housing inline boltoil pickup tube. We have 3 detroit diesel 60 manuals available for free pdf download. View online or download detroit diesel 60 operators manual, service manual. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. If you should need additional truck parts and accessories, please dont hesitate to call our tollfree number 1. I am new to the 60 series detroits, i have a couple cats and cummins i have overhauled,but no detroits. This is the second one but this time we had to replace the bull gear cause it took it out.
Check out 12 detroit series 60 cam gear parts for sale. Detroit series 60 2351817 camshaft call the following number for the part. Replacement tip for 5883 crankshaft alignment tool. If your detroit is nearing 850,000 miles, this is something you are going to want to do. To seat the cover, torque the three inside camshaft gear cover bolts to 10 nm 7 ftlb. Cam gear alignment fixture detroit diesel series 60 this tool pulls the cam drive gear hub and thrust plate forward for camshaft andor thrust plate seal removal and installation. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Turns a 5 hour job, taking out of the front access, to a 30 min job, taking it out of the top. Using a suitable press, support the camshaft securely on the press. Camshaft gear assembly series 60 exhaust gas recirculation.
I am replacing the camshaft on my 98 series 60 detroit. Test drove ran great no engine noises or whini read more. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. A thrust bearing under the puller nut reduces friction during operation for smooth, easy injector removal. Remove the five bolts for the camshaft gear cover inspection plate and. Otc releases crankshaft, cam tools for detroit diesel engines. Remove the gear lash adjusting tool from the gear case.
On feb 21, 2008, a question titled cam seals on detroit series 60 2785 was added to the detroit forum on diesel talk. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at. The series 60 engine is an inline 6 cylinder, with wet replaceable liners, overhead cam and electronic engine control. We carry premium replacement parts and guides to help you understand the parts you need. Install a heavy duty gea r puller capable of withstanding the 48260 kpa 7000 psi required to remov e the gea r from the camshaf t. We offer new cylinder head gasket sets for detroit diesel series 60 11. Install the camshaft gear on the camshaft as follows. The bottom of camshaft must be firmly secured to prevent any movement. How to replace a cylinder head on a detroit 60 series.
On aug 14, 2009, a question titled 60 series gear case and timing. Mar 28, 2011 we have rebuilt many 60 series detroits in the chassis with 1 million plus miles and found the bull gear did not fail yet. M30125 detroit diesel water pump seal installer for late 60 series j3598819. All parts for detroit 60 series ship within 24 hrs. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed. In 1993, it was popular on many usa buses in the 11. Detroit diesel series 60 cam gear pilot tool j35906 on. Detroit series 60 in frame rebuild part 4 camshaft removal youtube.
Detroit diesel series 60 service manual pdf download. Figure 44a series 60 2002 engine compact gear train assembly. Camshaft drive gear lash, 61 camshaft endplay, 62 camshaft followers, 171 camshaft hub, 44 camshaft scoring, 53 camshaft thrust plate, 70 camshaft thrust plate oring, 1221 camshaft, number four, 164 camshaft, puller screw, 50 cavitation erosion, 7 center housing rotating assembly series 60. Measures crankshaft location to detect misfire and control engine timing. Application works on detroit diesel series 60, two cycle 92 engines. The sensor portion of the trs extends through an opening in the gear case, and is positioned near the teeth of the timing wheel. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Atc30144 counterbore shim cutter plate for detroit diesel 60 series. Idler gear assembly series 60 detroit diesel engines.
For your convenience, please use the product links below to shop our inventory. Egr model series 60 egr uses a camshaft gear assembly. The ecm lab the detroit diesel series 60 ddec iv ecm duration. How do you replace a cam on a series 60 detroit engine once. The 5884 secures to the cam gear case through access cover bolts on detroit diesel series 60 engines to. Nov 27, 20 can someone send me pdf file for detroit 60 series head removal and installation with valve adjustment with jakes. Injector remover detroit diesel series 60 a specially designed puller to remove seated injectors from the cylinder heads of detroit diesel series 60 inline 6 engines. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaf t assembly from movement. Camoo j35686b front and rear crankshaft seal and wear sleeve installer alt.
Detroit 5060 dd dd15 dd16 mbe series tools for sale apex. Viewing a thread is head removal on a 60 series detroit complicated. This tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining. Access openings are provided in the gear case cover for camshaft drive gear lash adjustment and camshaft retaining bolt removal. Detroit diesel engine crankshaft position sensor 8929387. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Detroit diesel series 60 specs, bolt torques and manuals. Detroit diesel series 60 connecting rod bolts 1187 lb. Page 15 for series 60 engines equipped with compact gear train assembly install camshaft bearing caps as follows.
Sunluway tdc locating pin camshaft locking timing pin alternative to w470589001500 for detroit. Cam gear lash adjustment tool dda 60 series j35596a. M50010 20 thick set of 2 replacement feet finger for universal liner puller. I presume i need to align timing marks on the front gear, remove gear and somehow shift the cam shaft rearward so i can pull the head. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. Series 60 detroit diesel engines catalog page 54, idler gear assembly groups. Otc releases new crankshaft and cam tools for detroit diesel.
There are 14l with n2 injectors ddec iv and 14l with n3 injectors ddec v also 12. How do you replace a cam on a series 60 detroit engine. These engines are mostly used in class 8 trucks, but can also be found in industrial and generator applications as well as occasional marine applications. We help you find the heavy duty truck parts that you need. Detroit diesel 60 series cam gear retaining tool m30116. If you do not see the series 60 gasket set you are looking for, please use our quote request form or call us at 877. Can someone send me pdf file for detroit 60 series head removal. Injector remover detroit diesel series 60 otc tools. M30140 detroit diesel 60 series crankshaft gear puller. The 5881 is designed for use on detroit diesel series 60 applications. Cam gear retaining tool detroit diesel series 60 otc tools.
Install a heavy duty gear puller capable of withstanding the 48260 kpa 7000 psi required to remove the gear from the camshaft. Engine gear train and timing marks the backlash between the various mating gears in the gear train should be 0. Install remaining bolt to camshaft gear cover torque to 6 nm 100 lbft. Detroit diesel series 60 displacement, arrangement and compression. Detroit diesel series 60 service manual pdf download manualslib. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Sell detroit diesel series 60 cam gear pilot tool j35906. Detroit diesel series 60, mtu s2000 this tool is used to remove cylinder liners. Detroit diesel in line 371, 471, 671 service manual.
1392 283 1038 1051 1362 338 659 861 813 1019 248 44 540 647 1046 1307 1239 518 446 613 294 466 256 954 580 37 83 1058 85 229 1403 658 1450 913